36AWG-48AWG Ultra thin Miniature coaxial cable|bring Connectivity with Revolution

Precision Engineering for Limited Spaces​​ layout and saving space

As device shrinkage drives innovation, our 36AWG-48AWG ultra thin miniature coaxial cable meet the new industry standard. These cables, designed for tight spaces and high performance, offer superior signal integrity in sizes as small as 0.025mm (48AWG), thinner than a human hair. In Many field,where there is very limited space for wiring,the ultra mini coaxial cable is the solution

Key Technical Benefits

• Unmatched Miniaturization:
  • Conductor range: 36AWG (0.08mm) to 48AWG (0.025mm).
  • Outer Diameter: 0.127mm (0.005\”) thin.(depending on impedance)
• Mastery of High Frequency:
  • Frequency Range: DC to 30GHz (typical devices max at 6GHz).
  • Precise Impedance Control: 50Ω or 75Ω ±2% (where as industry standard ±10%,custom Impedance available)
• Mechanical Resilience:
  • The bending radius is 0.5×OD, compared with a standard 1.5×OD mini-coax.
  • Flex Life: 20,000+ cycles at 0.5×OD (standard: 8,000-12,000 cycles).

Why it is so important

This specification allows for easy integration with medical equipment, 5G millimeter-wave systems, and industrial IoT sensors, where traditional cables may not be suitable due to size or durability limits.

Extreme Application Specific Manufacturing​​

1. Material Innovation：
2. – Conductors:
   Silver-Plated Copper Wire Options: For ultra-low impedance (<1Ω) applications.
   Silver-plated Copper Alloy:make the inner wires more flexible and Durable
   ​​- Dielectrics​​:
   PE (Polyethylene): Low-loss dielectric for high-frequency transmissions.
   PFA/XLPE Flame-Retardant Materials for Extreme Conditions
3. Protecting Breakthroughs70-Strand Tin-Plated Copper Braid: 95%+ Shield Coverage: Blocks EMI/RFI conflict
   ​​Dual-Shield Configurations for EMC-critical applications (e.g., aerospace)
   Jacket materials:
   FEP/PFA: Medical sterilization jackets with chemical resistance.
   PTFE: Non-stick surface for robotic assembly.
4. Quality AssuranceProtocols for Testing:
   ​​High-Frequency Screening: 30GHz sweep analysis potential
   Environmental stress tests include thermal shock (-55°C to +125°C), vibration, and crush resistance.
   Certifications: UL/CSA/IEC 60332-1: Fire safety compliance.
   ISO 10993: Implantable Device Biocompatibility

Miniature coaxial cable Applications- Size Meets Mission-Critical Performance

• Medical Devices: 48AWG miniature coax as the thinnest mini coaxial cable make expanded the possibility of impossible
• Minimally Invasive Tools​​: Endoscopic camera bend-resistant design
• 5G/Aerospace Millimeter-Wave Tested antennas for 5G mmWave infrastructure up to 30GHz.
• ​​Satellite Components​​: Designs for space missions that resist radiation
• Industrial automation and robotics: Over 10,000 flex cycles in dynamic conditions
• Predictive Maintenance: IoT sensor networks under demanding manufacturing conditions

Custom Manufacturing-Your requirements, Our Expertise​​

Vertically integrated manufacturers eliminate third-party dependencies:

Tailor-made solutions Custom Parameters:
Impedance: 30Ω-150Ω (custom ranges available).
Jacket thickness: 0.01–0.5mm (custom extrusions)
Single-cable 36AWG/48AWG hybrid configurations
Rapid Prototyping: 5-15-Day Turnaround: Completed test reports for sample cables.
Low Minimum Order Quantity: 100Meters for R&D projects.

 

How to strip Miniature coaxial cable ,Step by step guide

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